REFINERY UNITS

Vacuum Distillation Unit (VDU)

Low-pressure separation of atmospheric residue while limiting thermal cracking and coke formation.

Vacuum Distillation Unit (VDU)

PROCESS & OPERATING PHILOSOPHY

Vacuum heating, flash-zone separation, wash section, side draws and vacuum generation. The operating sequence, recycle paths, start-up/shutdown cases and normal/turndown behavior are defined before equipment finalization.

MAIN EQUIPMENT & PACKAGE LIMITS

Vacuum furnace, vacuum column, ejectors/liquid-ring system, condensers, drums and pumps. Materials, design margins, maintainability, isolation, access, lifting and spare philosophy are coordinated with the approved operating cases.

CRITICAL DESIGN INPUTS

Feed assay/composition, design capacity, operating pressure and temperature, product specifications, turndown, utilities, battery limits and site ambient conditions.

ENGINEERING DELIVERABLES

Vacuum-system design, column hydraulics, heater duty, wash-oil balance and equipment datasheets. The package also includes line/equipment lists, relief and utility summaries, layouts or 3D interfaces, vendor-document requirements, inspection plans and commissioning inputs as applicable.

AUTOMATION, SAFETY & HSE

DCS regulatory control, critical interlocks, relief and depressuring, gas/fire detection, hazardous-area classification, HAZOP actions and applicable SIS/ESD functions.

APPLICATIONS & PERFORMANCE BASIS

Feed preparation for FCC/HCU, base-oil routes and residue upgrading. Capacity, product quality, consumption and emissions commitments are confirmed only after the representative feed and project Design Basis are approved.

CODES, STANDARDS & QUALITY BASIS

API 560, ASME, TEMA and refinery vacuum-service practices. The contractual code basis is selected by destination and client specification. ASME/API/TEMA, EN/DIN and GOST/EAC requirements are not mixed without an approved code-equivalency and authority review.

CONTRACTUAL CODE BASIS

API 560, ASME, TEMA and refinery vacuum-service practices.