KOCTECH delivers integrated mobile refinery packages from process design and modular manufacturing through automation, factory testing, transport planning, field installation, commissioning and operator training. Each configuration is engineered to the approved crude assay, product objectives, site conditions and contractual battery limits.
The process configuration is established from the approved crude assay, feed contaminants, required product cut points, ambient conditions and available utilities. Feed conditioning, controlled heating, atmospheric separation, condensation, cooling and product transfer are integrated across transportable modules.
Scope may cover engineering, procurement, fabrication, skid and trailer integration, electrical and instrumentation works, automation, inspection, factory acceptance testing, preservation, transport engineering, site supervision, commissioning support and operator training.
A typical plant combines feed reception and conditioning, preheat, fired heating, atmospheric distillation, overhead condensation, product cooling and pumping, packaged utilities, MCC and PLC/DCS control. Final module split and trailer arrangement follow transport and site constraints.
Depending on feed characteristics and selected cut points, products may include light ends, naphtha, kerosene-range material, diesel/gasoil-range material and atmospheric residue. Capacity, yields, utility consumption and any downstream treating requirements are defined by the approved design basis and contract.
PLC/SCADA or compact DCS control, burner-management, emergency shutdown, Fire & Gas interfaces, overpressure protection, earthing, spill containment and safe equipment separation are incorporated according to the approved control and safeguarding philosophy.
Deliverables include the Design Basis, calculations, PFDs, P&IDs, datasheets, lists, layouts, control narratives, cause-and-effect, inspection and test plans, operating manuals and commissioning documents. Transport envelopes, axle loads, lifting points and inter-module tie-ins are also defined.
KOCTECH prepares the deployment sequence, field connection schedule, pre-commissioning checks, start-up procedures and performance-test basis. Site supervision and operator training can be included for an organized handover from delivery to operation.
Equipment and systems are engineered to the contractually selected API, ASME, NFPA and IEC requirements, with EN/DIN or GOST/EAC conformity routes applied where required. Inspection, material traceability, welding quality and FAT records form part of the project quality dossier.
API, ASME, NFPA, IEC and the selected EN/DIN or GOST/EAC conformity route.
The six views below present the mobile refinery as one integrated, road-transportable plant. Each process section is engineered from the approved feed characterization, product targets, site utilities and contractual battery limits.